Barge Unloading & Rail Car Loading

Location: Evansville, IN
Materials: Iron Carbide
Material Handling Rate: 400 TPH minimum

Barge Loading

Location: Owensboro, KY
Materials: Gypsum
Material Handling Rate: 500 TPH

Sand Unloading & Storage

Location: Cleburne, TX
Materials: Sand
Material Handling Rate: 400TPH

Potash Unit Train Unloading

Location: Madison Wisconsin
Materials: Potash
Material Handling Rate: 500TPH

Ship Unloading Terminal and Loadout Facility

Location: Chesapeake, VA
Materials: Fertilizer
Material Handling Rate: 1000TPH

Waterway Transfer Terminal

Location: Baton Rouge, Louisiana
Materials: Lime
Material Handling Rate: 300 TPH minimum

Unit Train Unloading Terminal Built for Productivity.

Location: Petersburg, VA
Materials: Potash
Material Handling Rate: 500 TPH minimum transfer capacity

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Barge Loading

Location: Owensboro, KY
Materials: Gypsum
Material Handling Rate: 500 TPH

  • Initial site development
  • System for barge loading rated at 500 TPH of 70#/CF material
  • Truss and support design for 100 MPH winds
  • Pivoting transfer conveyor to shuttle conveyor design
  • Electric powered shuttle conveyor
  • Operator control room and platform
  • Lined outlet and discharge chutes

Wilson Manufacturing & Design, Inc. was uniquely involved in the design and construction of this gypsum load-out system in a joint effort with a company in Owensboro, Kentucky. The purpose of this project is to transfer the gypsum generated to barge at a rate of 500 TPH.
A below grade load-out hopper is utilized to dump materials from plant operations onto a 320' transfer conveyor. The 14' square hopper is constructed of heavy gauge mild steel and lined with UHMW, with a structural bar grizzly to allow dumping from truck or end loader. Catwalks, handrails, and stairs were provided for access to pit entrance, transfer conveyors, and support superstructures. Transfer conveyors, 320' and 115', were used to transfer gypsum at a rate of 500TPH onto a 50' retractable shuttle conveyor.
This system was designed by Wilson Manufacturing's in-house design staff, and includes many Wilson Manufacturing & Design standard features such as:
  • Hinge type belt conveyor covers
  • Zero speed switches
  • Emergency stop cables & switches
  • Continuously welded joints
  • OSHA belt guards
  • Martin Dirt Hawg belt cleaners
  • Galvanized bar grating walkways
The 50' shuttle conveyor is of similiar design and rated at 500TPH. However, it is designed to traverse in and out to load barges.
All four post and two post bends are constructed of heavy structural beams.